Title: Injection Molding Process Engineer
Department: Engineering
Location: Sturtevant, WI

Job Summary: We are seeking a skilled Injection Molding Process Engineer to join our dynamic team. As an Injection Molding Process Engineer, you will be responsible for optimizing and improving the injection molding processes within our manufacturing facility. You will work closely with the production team to ensure the highest quality and efficiency in the injection molding operations.

Responsibilities

? Develop and implement efficient injection molding processes for new and existing products, ensuring adherence to quality standards and production goals.

? Conduct process evaluations, identify areas for improvement, and implement corrective actions to optimize cycle times, reduce scrap rates, and increase productivity.

? Collaborate with product design and development teams to provide input on manufacturability, ensuring that injection molding processes are feasible and cost-effective.

? Design and conduct experiments (DOE), perform statistical analysis, and interpret data to troubleshoot and resolve process-related issues.

? Monitor and analyze key process parameters, such as temperature, pressure, and cycle times, to maintain process stability and control.

? Perform process capability studies and statistical analysis to assess and improve the performance and capability of injection molding processes.

? Develop and maintain process documentation, including standard operating procedures, work instructions, and process control plans.

? Train production personnel on proper injection molding techniques, process controls, and troubleshooting methods.

? Collaborate with cross-functional teams to support new product launches, process validations (IQ, OQ, PQ), and continuous improvement initiatives.

? Stay updated on industry trends, advancements, and best practices in injection molding technology.

Requirements

? Bachelor's degree in Mechanical Engineering, Plastics Engineering, or a related field. Advanced degrees are a plus.

? Proven experience as an Injection Molding Process Engineer or in a similar role within the injection molding industry.

? Proficiency in using statistical analysis tools and techniques for process evaluation and improvement.

? Strong problem-solving skills and ability to apply engineering principles to identify and resolve process-related issues.

? Familiarity with quality management systems and industry standards, such as ISO 13485.

? Detail-oriented mindset with a focus on precision, accuracy, and quality.

? Ability to manage multiple projects simultaneously and meet deadlines in a fast-paced manufacturing environment.

? Experience with Lean Manufacturing and Six Sigma methodologies is a plus.

Physical Demands
? While performing the duties of this position, the employee is regularly required to use hands to finger, handle or feel and reach with hands and arms. The employee is frequently required to stand, walk, talk, and hear.
? The employee is regularly required to sit for long periods of time.
? The employee must be able to walk steps between the floors in the building regularly.
? Specific vision abilities required by this job include close vision, distance vision, color vision, peripheral vision, depth perception and ability to adjust focus.
Work Environment
? The noise level in the work environment is usually moderate.
Safety
? All employees will be provided training on working safely, evacuation procedures, accident reporting and other safety topics the company feels are necessary to ensure and maintain a safe work environment from hazards to the employee.
? An employee who does not feel safe or recognizes an unsafe practice, should report it immediately to their supervisor as a recognized responsibility of the position.

If you are a self-motivated, results-oriented professional with a passion for injection molding processes, we invite you to join our team. Apply now to be considered for the position of Injection Molding Process Engineer, and contribute to our continuous improvement efforts in delivering high-quality products to our customers.